Senior Design Engineer
Full job description
Under the direction of the Engineering Manager, the Senior Design Engineer leads and supports product, manufacturing, and application engineering programs from concept through production launch. This role is suited for an experienced, hands-on mechanical engineer who thrives in a manufacturing environment and enjoys owning complex designs, mentoring others, and driving high-quality, cost-effective solutions.
Key Responsibilities
Experience with magnetic design, modeling and analysis or motorized design preferred
Lead the development of robust, manufacturable design solutions based on customer technical requirements
Create, review, and approve detailed designs, models, and drawings using CAD software
Analyze engineering sketches, specifications, and data to establish design factors, tolerances, and performance requirements
Design parts and assemblies with strong consideration for manufacturability, cost, quality, and reliability
Lead and participate in design reviews; document and implement lessons learned
Evaluate, approve, and release design changes, specifications, and drawings
Support prototype builds, testing, validation, and transition to production
Maintain and control engineering documentation, including drawings, models, and change records
Apply and support engineering tools and processes, including Phase/Gate, ECOs, DFMEA/PFMEA, DFM, tolerance stack-ups, DVP&R, PPAP, and process validation
Provide technical support to Sales for customer meetings, presentations, and technical reviews
Collaborate cross-functionally with Manufacturing, Quality, Supply Chain, and Operations
Interface directly with customers and suppliers on technical requirements, design changes, and prototype coordination
Support root cause analysis, corrective actions, and continuous improvement initiatives
Required Skills & Competencies
Strong mechanical aptitude and problem-solving skills
In-depth knowledge of metals, plastics, coatings, finishes, and hardware
Solid understanding of manufacturing processes including CNC machining, injection molding, welding, and milling
Ability to clearly communicate complex technical concepts to internal teams, customers, and suppliers
Experience working directly with suppliers on prototype builds and design changes
Strong understanding of how design decisions impact Cost of Goods Sold (COGS)
Ability to lead or support quality investigations and root cause analysis
Comfortable mentoring junior engineers and providing technical guidance
Education & Experience
Bachelor’s degree in Engineering (Mechanical preferred) or equivalent relevant experience
5+ years of mechanical design engineering experience in a manufacturing environment
Proficiency with SolidWorks or similar 3D CAD software
Strong Excel skills; working knowledge of Microsoft Office tools
Experience with DFMEA, PFMEA, DOE, and AIAG procedures preferred
Familiarity with magnetic modeling concepts or simulations used in electromechanical product design is a plus
What We Offer
Competitive compensation based on experience
Hands-on ownership of products across the full development lifecycle
Opportunity to work closely with manufacturing and see designs move into production
Collaborative engineering and manufacturing environment
Opportunities for continued technical growth and leadership development
Pay: $100,000.00 - $115,000.00 per year
Benefits:
401(k)
401(k) matching
Dental insurance
Health insurance
Life insurance
Paid time off
Vision insurance
Work Location: In person